MES for the fine chemicals and adhesives industries

• Regulatory requirements: Complex regulations (e.g., REACH, GMP, ISO) require frequent audits and extensive documentation. 

• Traceability: Complete documentation from raw material to end product to meet legal and internal requirements. 

• Quality management: Consistent product quality because of precise recipe and production controls as well as routine process validation. 

• Raw material management: Well-organized warehouse and inventory management to avoid bottlenecks and minimize losses. 

• Product variety and flexibility: Adapting to bespoke products and different recipes while maintaining production efficiency. 

• Price pressure and competition: Balancing quality, price, and production costs amid increasing competitive pressure. 

• Energy-intensive production: Reducing high energy consumption while maintaining consistent quality. 

• Safety regulations: Strict safety regulations require careful planning and ongoing training. 

• Time-critical supply of raw materials: On-time delivery of raw materials for production to avoid production downtimes. 

These and other conditions make it necessary to ensure efficient, flexible, and customer-oriented production. 

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HYDRA X for Process offers an innovative MES solution for production management in the cosmetics industry. With its forward-looking technological approach, it sets new standards in terms of performance quality and cost-effectiveness.

It considers all requirements of the cosmetics industry necessary for economically efficient production. This includes compliance with cosmetic GMP requirements, structured management of manufacturing instructions, seamless tracking & tracing, and complete electronic documentation (EBR) of all process steps with batch documentation.
 

Your benefits with HYDRA X for Process

• Sustainable reduction of production costs while simultaneously increasing productivity and quality.
• With an MES, you can achieve perfect interaction between cosmetics production and the packaging process - individually adapted to your requirements.
• Batch traceability
• Compliance requirements are met according to GMP and cosmetic regulations.
• Flexible process models allow for rapid adaptation to changing market conditions.
• Our extensive experience from numerous successful industry projects ensures quick implementation.
• Data transparency and continuous optimization (continuous improvement process)
• Overview of key metrics within production - for increased transparency
• Higher delivery reliability through systematically controlled processes and feedback
• Easy integration into existing ERP systems - for example SAP.
   

HYDRA X for Process - Overview of the most important features

• Detailed monitoring of systems and intermediate containers, downtimes, cleaning intervals, primary and secondary products
• Checking employee qualifications for the execution of manufacturing processes
• Support for critical control points in the process
• Management of storage locations to ensure compliance with storage guidelines for kosher / halal products
• Documentation of the process steps from goods receipt, storage, production, packaging to goods issue
• Recipe-side mapping of process parameters (target and actual values)
• Recording of process and environmental data for individual products and batches
• Material, system and order-related process parameters and controls
• Early intervention in the quality process through real-time data of quality values